Machining Tools×IZUSHI - List of Manufacturers, Suppliers, Companies and Products

HORN internal diameter grooving tool mini *Tool life over 10 times longer

Insert with chip breaker for groove cutting and side cutting that contributes to reducing chatter and tool wear! A machining tool that eliminates chip clogging.

Do you have any of these concerns with inner diameter machining? - "Frequent occurrences of chip clogging in the inner diameter" - "Struggling to find tools that are rigid yet capable of machining deep grooves" At IZUSHI, we offer a wide range of inner diameter grooving tools from the German manufacturer HORN, which specializes in grooving tools. 【Features】 - High rigidity and stable machining enabled by a unique six-sided clamping system - Internal coolant supply that reliably delivers coolant to the cutting edge - Secure clamping guaranteed with a single screw tightening - One holder can accommodate various machining and groove widths within the same system - Compatible machining: grooving, boring, threading, end face grooving, chamfering - Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm - Insert width: 0.7 mm to 3.0 mm - Maximum groove depth: 0.8 mm to 8.0 mm Examples of improved cutting conditions, tool life increased by over 10 times, and machining time reduced by approximately 46% can be found in the PDF download. *For more details, please download the PDF or contact us directly.

Company：IZUSHI
Price：Other

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HORN Aerospace and Space Industry Processing Tools

The optimal solution for machining difficult-to-cut materials: Cutting-edge tools that support precision machining in the aerospace field.

To achieve high-precision machining in the aerospace and space fields, HORN's tools are designed with cutting-edge technology. They also accommodate the machining of difficult materials, including steel and titanium, contributing to improved production efficiency and tool life. Product Lineup ◆ Tools for Boring Machining: Super Mini with Sintered U-Shape Breaker - Compatible with pilot hole diameters of φ 4.0, 5.0, 6.0 mm and above - Resolves chip clogging even with steel and stainless steel ◆ Tools for Titanium Machining, Grooving, Side Milling, and Parting: WT Type Chip Breaker - Insert widths of 2 / 2.5 / 3 mm - Corner R of 0.2 mm ◆ IG Coating - In-house developed AlTiSiN coating - HiPIMS coating (High Power Impulse Magnetron Sputtering) - Achieves long tool life with excellent smoothness, hardness, and toughness ◆ End Mills - Provides sharp cutting performance for stable machining HORN's machining tools enable high-precision and high-durability machining in the manufacturing of aircraft components and products for the space industry.

Company：IZUSHI
Price：Other

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【削レポ】HORN　ポリゴン加工事例　NC旋盤で高能率平面加工

真鍮のポリゴン加工！使用工具や切削条件もご紹介しております

今回の削レポ(けずレポ)は真鍮のポリゴン加工を行いました。高能率で六角や四角などの平面形状を加工する際に好適な加工法です。スパナをかけるワーク用によくお使いになる加工だと思います。エンドミルなどの工具を用いる場合よりも、約7～8倍の加工効率で平面を加工することが可能です。 ※コラムの詳細内容は、関連リンクより閲覧いただけます。　詳しくは、お気軽にお問い合わせ下さい。

Company：IZUSHI
Price：Other

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HORN cutting tool for notch machining

Stable cutting processing is possible with a high-rigidity clamp design.

◆ System 224/229 - Exhibits high rigidity due to HORN's unique four-sided clamping, which is not found in other companies. - Suppresses vibrations with a long guide. - Protects unused cutting edges with diagonally opposite cutting edges. ◆ Y-axis Cut-off - Maximum groove depth: 60 mm - Allows for a feed rate three times greater compared to conventional X-axis cut-off. - EH breaker [Remarkable feed f=0.4mm/rev.] - Reduces cycle time. - Compatible with blade types (used with tool blocks), polygon taper shanks, and HSK shanks. ◆ Modular Type - Compatible with polygon taper shanks, HSK shanks, square shanks, etc. - Suppresses vibrations with a short protrusion length. - Cassette type for cost efficiency. - Internal lubrication system ensures stable machining. ◆ Milling Cutter System 475 - Four-corner insert. - Each insert has two right-hand and two left-hand cutting edges, so only one type of insert needs to be prepared in the required quantity, making [insert management easy]. - Groove widths: 3, 4, 5, 6, 8 mm - Cutter diameters: 40, 50, 63, 80, 100, 125, 160, 200

Company：IZUSHI
Price：Other

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Tool costs reduced by approximately 90%! Comparison of cutting chips in boring processing case study HORN.

Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers. For hole diameters φ4.0mm and above. Cutting tools by HORN.

Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.

Company：IZUSHI
Price：Other

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HORN U Breaker Super Mini Tool for Boring Processing

Demonstrates exceptional chip breaking performance, reducing the hassle of processing interruptions. Also achieves tool longevity.

Do you have any of these concerns with your machining tools? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Machining stops due to chip clogging issues" We have launched a new tool to solve these problems. A campaign is currently underway! 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be released in December 2024) - Eliminates chip clogging even with steel and stainless steel - Usable with existing tool holders - Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products For more details, please feel free to contact us.

Company：IZUSHI
Price：Other

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Machining Tools×IZUSHI - List of Manufacturers, Suppliers, Companies and Products

Machining Tools Product List

HORN internal diameter grooving tool mini *Tool life over 10 times longer

HORN Aerospace and Space Industry Processing Tools

【削レポ】HORN ポリゴン加工事例 NC旋盤で高能率平面加工

HORN cutting tool for notch machining

Tool costs reduced by approximately 90%! Comparison of cutting chips in boring processing case study HORN.

HORN U Breaker Super Mini Tool for Boring Processing

【削レポ】HORN　ポリゴン加工事例　NC旋盤で高能率平面加工